FoamFighter Hilt: Unleash the Warrior Within

The FoamFighter Hilt is a 3D-printed handle designed to transform standard 3/4-inch pipe insulation into a (mostly) safe and enjoyable foam sword. This handle offers an affordable and customizable solution for creating soft play weapons, perfect for children and adults alike.

Key Features:

• Customizable Fit: While optimized for standard homedepot type 3/4-inch pipe insulation as shown here, the handle can be scaled to accommodate various sizes, ensuring versatility for different foam thicknesses.

• Enhanced Grip: Utilizing the ‘fuzzy skin’ mode during printing for the handle portion, the handle provides a textured surface on top of the voronoi pattern i threw on it, offering a comfortable and secure grip during play.

• Secure Attachment: Designed with ribbed sections, the hilt allows for easy attachment to the foam blade using a couple standard zip ties, ensuring stability during use.  Make sure to trim them flush to avoid pointy bits.

• Material Flexibility: Compatible with various 3D printing materials, shown here in Prusament PLA galaxy purple and Prusament PETG Neon Green).

• Accessible Design Files: The package includes pre-sliced 3MF files for Bambu Slicer, along with generic 3MF and STEP files.

Assembly Instructions:

1. Print the Handle: Choose your desired filament and print the handle using the provided 3MF or STEP files.

2. Prepare the Foam Blade: Obtain 3/4-inch pipe insulation from a local hardware store. Cut it to your desired sword length.

3. Attach the Handle: Insert one end of the pipe insulation into the handle’s opening. Make note of the where the ribbed sections are.

4. Secure with Zip Ties: Place zip ties over the ribbed areas to firmly attach the foam to the handle. Trim any excess length from the zip ties.

5. Enjoy: Your foam sword is now ready for action! Engage in safe and fun battles with friends and family.

Disclaimer : Always supervise children during play to ensure safety and prevent misuse.