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Manta Ray 4 - 3D-printed FPV frame

IP Report

Print Profile(3)

All
X1 Carbon
P1S
P1P
X1
X1E
A1
H2D
H2D Pro
H2S
P2S
H2C
X2D
A2L
A1 mini

Frame parts
Frame parts
Designer
1.8 h
2 plates
5.0(3)

GPS mount, BZ-181
GPS mount, BZ-181
Designer
24 min
1 plate
5.0(1)

Frame parts, a1mini
Frame parts, a1mini
Designer
2.7 h
3 plates

Open in Bambu Studio
Boost
88
158
8
14
121
38
Released 

Bill of Materials

Bambu Filaments
Select all
Black (71100) / Filament with spool / 0.5 kg

Description

Update 2025/10/17

I made a printed O4 pro mount for this frame. Here

 

This is a 3D printed 4 inch FPV frame for sub 250g micro long range build. 

Design features:

  Prestressed structure to keep the frame rigid and light.

  Modular O3/O4pro air unit using Speedybee25 head.

  Compact low profile body design for lower air drag.

Material and build:

  1. Print the frame parts. I used PET-CF (recommended). Other rigid filament like PLA+ or PETG-CF should also work, but might need to play with the tuning.

  2. Apply 4 m2*10 screws to the bottom plate to mount the flight controller. All screws are self tapping, please be slow and gentle. 

                 

  3. Assemble electronics and add them to the bottom plate. Part list in my build:

          FC: NeutronRC AT32F435 mini AIO 3-5s 55A (Any 25.5mm AIO rated for 4s 4inch build)

          Motors: Rcinpower 1404 2750kv (Any motor of similar size & kv, 9mm mounting pattern)

          RX: Newbeedrone ELRS diversity rx (Any receiver)

          GPS: BZ-181 (Any GPS module, the TPU mount is for 18mm size)

          Props: Genfan 4024 2-blade

          VTX: DJI O3 air unit

          VTX mount: Speedybee bee25 nose kit

          24 * m2*10

          2 * m2*14

          6 * m2*6

  4. Put GPS module into the GPS mount. Assemble GPS mount and middle plate to the bottom plate with 2 m2*14 screws.

                 

  5. Press the top plate firmly onto the bottom & middle plate, tighten the GPS screws and add 6 m2*6 screws from underneath.

  6. Use 4 m2*10 screws to install the speedybee25 nose module. The 2 printed 5mm standoffs are on the back side.

                 

  7. Use 16 m2*10 screws to assemble motors. Pinch the 3 layers of arm together hard and apply screws first. Then tight screw in diagonal terms into the motor. Make sure there is no gap between the motor and the arm during assembly.

  8. Finishing up. Add battery pad, battery strap. Wrap motor cables with electronic tape. Plug the air unit into FC.

                

  9. Setting, tunning, and fly!

 

The noise profile of this frame is not great but works fine after basic tunning. My build has a total weight of 171g. With 4s 720mAh Lihv battery the weight comes to 238g. I got 11min+ cruising flight time on it. 

 

Leave your feedback if you find this frame interesting. Also check my previous 75mm and 2 inch frames:

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License

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You shall not share, sub-license, sell, rent, host, transfer, or distribute in any way the digital or 3D printed versions of this object, nor any other derivative work of this object in its digital or physical format (including - but not limited to - remixes of this object, and hosting on other digital platforms). The objects may not be used without permission in any way whatsoever in which you charge money, or collect fees.