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Air Stream Fusion MP P1S Front Housing Assembly

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A2L

0.2mm layer, 3 walls, 10% infill
0.2mm layer, 3 walls, 10% infill
Designer
1.4 h
1 plate
4.9(55)

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Bill of Materials

Maker's Supply Kits and Parts
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D2x2 mm Round Magnet (20PCS) - CA015
D4x2 mm Round Magnet (20PCS) - CA001
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ABS Black (40101) / Refill / 1kg
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ABS Bambu Green (40500) / Refill / 1kg
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Description

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Every boost fuels further development

 

Air-Stream-Fusion

 

Following the introduction of the “Air-Stream Freezer” and the subsequent refinement of the “Air-Stream Turbine,” our team confronted a fresh challenge. While the “Air-Stream Turbine” already ensured LIDAR compatibility and featured an improved torus channel, we observed that many users hesitated to undertake the conversion, fearing damage to original components. Your feedback across numerous models unequivocally confirmed this apprehension. The prospect of printing and assembling the model discouraged many.


We recognized the necessity for change. To elevate the user experience, enhanced user-friendliness became paramount. Consequently, we resolved to engineer a complete front housing assembly. Our aim was to seamlessly integrate the “Air-Stream Turbine” with a complementary upper component. The outcome: a model not only boasting a further refined torus channel, but also a fully assembled front housing unit, entirely support-free printable, which we have christened “Air-Stream-Fusion”.

 

Once more, I extend my deepest gratitude to the entire team, who dedicated countless hours over many months to this project's development. The project underwent meticulous design, drafting, modification, and rigorous testing. Special commendation is due to Paul, who tirelessly reviewed countless design iterations, sacrificing considerable personal time to ensure compatibility.

 

It is again explicitly stated that remixes of this product design are strictly prohibited, as no unnecessary phases or rounding have been incorporated. To cater to diverse preferences, fourteen versions are available. 

Users adapting this to an X model should confirm compatibility with the X1C or X1E. Owners of P1P or P1S models need not concern themselves with this, as designs compatible with the X1C or X1E seamlessly integrate with P1P or P1S units. 

The primary distinction lies in the P-series models lacking the internal structure for the housing group lighting, as illumination is exclusive to the X series. 

How do I identify the appropriate model? 

Begin by determining your aesthetic preference: the enclosed or the more open, patterned design.


Closed look = F

Airy patterned look = M
 

Furthermore, ascertain whether your model belongs to the P (P1P/P1S) or X series (X1C/X1E).
 

X series (X1C/X1E) = X

P series (P1P/P1S) = P
 

This yields four combinations: FX / FP / MX / MP
 

These designations, indicative of compatibility, precede specific model identifiers such as P1S, X1C, REVO, or stylistic variations like Lettering or Big Logo. Select according to your preference. Note: REVO compatibility is indicated only where "REVO" is explicitly included.
 

Several models are designed for (or intended to be) BIQU Panda REVO compatible*. However, comprehensive testing proved impossible due to a lack of this hotend within our team. Valuable feedback regarding necessary modifications to the “Air-Stream Turbine” for BIQU Panda REVO compatibility has been incorporated. We eagerly await further feedback to confirm successful assembly and use. Until then, these models remain designated as “TEST MODELS”.
 

Most models require two colors. One model is single-color, while the FX X1Carbon model necessitates three, requiring white, or optionally transparent ABS or natural, for the illumination to shine through. The same applies to the FX Clear model.

 

Unlike the “Air-Stream Turbine,” the torus channel has been subtly expanded, reducing nozzle distance by two millimeters, mirroring the Bambulab original. This enhancement optimizes airflow.
 

The models are (barring adhesion issues) entirely support-free printable (see time-lapse). Therefore, assertions of unprintability are unwarranted. Adhesion problems may necessitate a brim. All heat-resistant materials are suitable; we utilize ABS exclusively. Original-size magnets (4x2 and 2x2) are required. Ensure correct magnet orientation during installation. We recommend our print profiles; otherwise, adopt the corresponding values, as precise slicer settings are crucial for optimal results.
 

We refrain from reiterating information presented in the “Air-Stream Turbine” documentation. Refer to the model or associated videos if necessary.

 

We wish you joyous experimentation with the innovative “Air-Stream-Fusion” unit.
 


 


Air-Stream-Fusion

 

With the introduction of the “Air-Stream Freezer” and the further development of the “Air-Stream Turbine”, our team faced a new challenge. The “Air-Stream Turbine” already ensured LIDAR compatibility and featured an improved torus channel, yet many users lacked confidence in modifying their printers, fearing damage to original components. This hesitancy was clearly evident in the feedback received. Many were deterred from printing and assembling the model.

 

We understood the need for improvement. To enhance the user experience, prioritizing user-friendliness was essential. We decided to design a complete front housing assembly, fusing the “Air-Stream Turbine” with a suitable upper component. This resulted in a model with a significantly improved torus channel and a complete front housing unit, fully printable without supports, which we named “Air-Stream-Fusion”.

 

Once again, I express my sincere gratitude to the team, who dedicated countless hours over months to this project's development. The design was iteratively refined, modified, and rigorously tested. Special thanks to Paul, who tirelessly evaluated numerous designs and contributed immense personal time to ensure compatibility.

 

We reiterate the strict prohibition against remixing this design, as no unnecessary phases or rounding have been added. Fourteen versions are available to suit diverse preferences.

 

Those adapting this to an X model should ensure compatibility with the X1C or X1E. Users of P1P or P1S models generally need not worry, as models designed for the X1C or X1E are typically compatible with the P1P and P1S.

 

The key difference is the P-series models lacking the internal structure for the housing group lighting, a feature exclusive to the X-series.

 

How do I choose the right model?

 

First, determine your preferred aesthetic: enclosed or open with a patterned design.

 

Closed look = F

Airy patterned look = M
 

 

Next, identify your printer series: P (P1P/P1S) or X (X1C/X1E).

 

X series (X1C/X1E) = X

P series (P1P/P1S) = P
 

 

This yields four combinations: FX / FP / MX / MP

 

These codes, while indicative of compatibility, are further classified by model designations like P1S, X1C, REVO, or styles such as Lettering or Big Logo. Choose according to your preference. Note: REVO compatibility is explicitly denoted.

 

Some models are (or should be) BIQU Panda REVO compatible*. However, thorough testing was impossible due to our lack of access to this hotend. We incorporated feedback describing necessary “Air-Stream Turbine” modifications for BIQU Panda REVO compatibility. We eagerly anticipate feedback on the modified design to confirm usability. Until then, these are classified as “TEST MODELS”.

 

Most models require two colors. One model is monochrome, and the FX X1Carbon model needs three, preferably white, or transparent/natural ABS, allowing the internal lighting to show through, as with the FX Clear model.

 

The torus channel is slightly larger than in the “Air-Stream Turbine,” bringing it two millimeters closer to the nozzle, mirroring Bambulab's original design for improved airflow.

 

The models are, barring adhesion problems, fully printable without supports (see time-lapse). Claims of unprintability are unfounded. Consider a brim if adhesion proves problematic. Heat-resistant materials are recommended; we use ABS. Original-size 4x2 and 2x2 magnets are required; ensure correct orientation during installation. We recommend using our print profiles, or applying the equivalent values as slicer settings significantly impact the final result.

 

We avoid repeating information already provided for the “Air-Stream Turbine.” Refer to the model or video documentation as needed.

 

Enjoy the new “Air-Stream-Fusion” unit!

Comment & Rating (71)

(0/1000)

Really beautiful design, printed easily in PETG, but sadly lacks any sort of performance benefits. This cooler was printed using one of the previous toroidal cyclonic snap on heads that this modeler has, and then anything that wasn't perfect was filed out carefully. Unfortunately as you see here, in certain situations stock may actually be better (Aux fan side and opposite of it). The fusion of the stock cooler was better in these cases. This bambu basic PLA is well tuned for this machine, with flow, PA, retractions all set properly. Top view not included, but it is identical between the two units for the most part. I think that this is a great print if you destroyed your nozzle cooler, but it simply does not improve the rig =( An additional offset AUX fan (bentobox) would likely have more effect on quality due to the larger more laminar air flow it would provide. It's not totally clear to me what would be improved. I don't see any smoke tests or anything either. Some reduction in the weight of the tool head, approximately 1-1.5 grams (roughly 10%), which may help with ringing, but I don't have that issue on my prints. Additionally if that was the goal there are aspects of this frontal case that could be further cut out to reduce more weight.
(Edited)
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There is also a GIF in the attached images. In these, the air flow is shown on a glass filled with water. The original is compared with the update. I also can see, that you have blobs on both. This means your Filament wasnt dry. I agree that there are just slithly advantage on mine, but my cover in ABS-GF looks much better and that was it worth.
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Replying to @fohs :
Not sure what you mean about blobs. The filament is at 10% humity in the chamber. I don't know how much drier than that you want the filament to be, but certainly if the tool is only nominally better under conditions that most people are not operating under my point remains. Perhaps you are mistaking the scratching at the printz edge that was made with a razer on a few sides to see which edges had loose bundles of filament. Only the ones with the modified head had loose filament that could be broken away, All of the stock samples had fuses d appropriately. Respectfully, the glass of water doesn't mean anything. First, it's an interesting visual but doesn't represent the dynamics of the actual thing it's supposed to be demonstrating. All it shows is that air is going down. A smoke test with the nozzle on a part, or air flow simulations similarly, would be better. I'm in the midst of another project but I am going to put this model into a flow simulator to see what might improve it. Unfortunately I don't have a cad file to modify so 'tweaking' it will be difficult. The stock head creates significant turbulence by having a stronger and weaker side and this swirls around the part quite effectively.
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Print Profile
0.2mm layer, 3 walls, 10% infill
Top design. I printed it in PETG-CF with my own filament and print profiles, and it turned out fantastic 🤩🤩🤩🤩
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0.2mm layer, 3 walls, 10% infill
Thanks for sharing. overall print well in ABS, just a minor overhang area on my printer. Hope this able to help reduce or prevent heat creep issue on my P1S when printing on slow speed (fine details). edit: photos showing temporary sticking while waiting for magnets to comes
(Edited)
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so my tool head needs this piece but only your X1C model seems to include it, is there any shot you can do one for the P1S? much appreciated
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What is that piece for?
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0.2mm layer, 3 walls, 10% infill
Great print. Magnets & fan for perfectly. I added a name plate to personalize my printer. 🙂
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Bobs all over the Universe.
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Print Profile
0.2mm layer, 3 walls, 10% infill
Love it! Printed in black PETG. I couldn't find the really tiny magnet for sale anywhere so I secured it using just the 3 4x2mm magnets. It stays on great, looks great, and moves a great deal of air from the cooling fan.
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This is great for stock bambu lab hotend
(Edited)
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Print Profile
0.2mm layer, 3 walls, 10% infill
Prints without any problems
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0.2mm layer, 3 walls, 10% infill
works perfectly and looks even better you earned the boost
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0.2mm layer, 3 walls, 10% infill
Bambu ABS Bambu Green Bambu ABS-Gf black
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