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Creality Ender 3 S1 High Speed Upgrade MAX

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P1S
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A2L

0.16mm layer, 3 walls, 15% infill
0.16mm layer, 3 walls, 15% infill
Designer
2.4 h
1 plate

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Description

Ender 3 S1 Upgrade – Ender 3 V3 KE High-Flow Hotend & Custom Fan Shroud

I recently upgraded my Ender 3 S1 with the Ender 3 V3 KE ceramic high-flow hotend, which turns out to be a 1:1 direct replacement. The only modification needed is soldering the thermistor wire to the toolhead board, as the plug doesn’t fit.

To improve cooling, I designed a fan shroud for a 4020 radial fan, since the stock shroud sits too high after the upgrade. The design requires supports and isn’t fully optimized yet, but it works well. I recommend printing it in PETG for durability.

Performance & Klipper Recommendation

  • Tested with Klipper, reaching speeds of 200+ mm/s.
  • At ~250 mm/s, the Sprite extruder starts skipping steps.
  • Klipper is highly recommended to get the most out of this upgrade.

Additional Notes

  • CR-Touch Adjustment: Needs to be lowered by 8.75–9 mm. I used 5mm M3 standoffs + washers.
  • OrcaSlicer Profile Available for easy setup.

Credit Note: The fan shroud is based on an existing design—if you're the original creator, please reach out so I can credit you!

Its an open source project so fell free to upgrade it further!

Ender 3 V3 KE Ceramic hotend
4020 Radial Fan

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