Celebrate your New Years with this Ball Drop Gravity Timer which slowly drops the ball over a period of 30 seconds (give or take 1 or 2 seconds).
Most 3D printed clocks require metal rods, bearings, and screws because they need to be precise. However, since this project only really needs to last for 30 seconds, I was able to design a basic timer with no rods, bearings, or screws, you just need a 3d printer.
This design is based on a design of a gravity clock. Most people are aware of the standard pendulum grandfather clock which relies on a weight on a string to power it. This design is based on a much older and less reliable version called the Sawtooth Clock or an Anno Clock, instead of using a weight on a string, it uses its own weight to provide it constant power. This is what moves the timer downwards but it requires a rewind much like every gravity clock.
Due to the limitations of the sawtooth design coupled with a pendulum, this timer is susceptible to rocking which causes it to be inaccurate to a range of 1 to 2 seconds. If you rig a way to keep the tip of the sawtooth stand fixed, then your accuracy will improve drastically. This design consists of 3 major parts which can be printed and assembled. The timer portion, the sawtooth stand, and the geodesic ball. All these parts print flat and do not require any supports and are easy to assemble.
Designer note: This is my first time working with gears and clock systems and while I tried to design it the best I can, it still has issues I have yet to fix. Unfortunately, the lack of metal rods, bearings and screws also comes to a cost of the accuracy of this timer. This timer and its mechanism have an accuracy range of + or – 2 seconds in my test. Please be aware of this before you print! For all those who are clock experts, please take it easy on me because I am absolutely sure there is a better way to design this project, I just haven’t found it yet!
Printing details:
The Timer
Consists of the gears, escapement system, and box which pass through the sawtooth stand and holds the gears. It also has designs to minimize friction if you do not have the best top layers, but design can only do so much. Make sure to calibrate your top layers! Designed with a 0.3mm tolerance.
The Sawtooth Stand
This design has a tight fit, you will need to use a hard surface and force the prongs into the holes by using your palm or a soft mallet. This tolerance is required to minimize the vibrations, but as you will see, it is still present despite my best efforts. You will need 3 rail parts and one cap as well as one base to complete the assembly. When assembling, it is important to make sure there are no ridges and minimal bumps on the connections or your timer may jam.
The Geodesic Sphere
Optional, but it’s really the only thing making this design look like a ball drop. Without it, the timer goes much slower too.
I recommend silk PLA for shiny results, needs to be printed in Vase mode at 0.8 mm outer wall thickness. I’ve tested it with 72g of weight as the weight will affect how fast it goes.
Consider using my print profiles, I have tested them thoroughly!
How to Assemble:
How to Use:
Feed the timer to the rail and let it go. I recommend you anchor the base by taping it down to the table to putting something heavy on it. The sawtooth rail will rock back and forth the higher the timer is due to the pendulum. This is unfortunately a side effect of printing the rail in sections. Celebrate when it hits the bottom!
How to Rewind:
How to Calibrate:
Set up a timer for 30 seconds and set your timer to the top of the sawtooth rail. Start your timer and let go of the timer base at the same time. Note where the top of your timer is at the 30 second start and compare that distance to the top of the timer when it stops at the bottom of the rail. Then subtract that amount from the top by starting your timer at a lower height. Repeat until you can get pretty close to 30 seconds every time. Mark that starting height with a marker so you remember when you start it!
I welcome any feedback and feel free to remix this if you have better solutions!