Electrical Junction Box for Wago Clamps with Modular Mounts and Magnetic Lid

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Electrical Junction Box for Wago Clamps with Modular Mounts and Magnetic Lid

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44
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Print Profile(1)

All
X1 Carbon
P1S
P1P
X1
X1E
A1

0.2mm layer, 6 walls, 25% infill
0.2mm layer, 6 walls, 25% infill
Designer
12.6 h
5 plates
4.7(3)

Boost
44
70
6
3
95
59
Released

Description

For a boat installation I created a custom electrical box to have one central place for all wiring, relays, smart LED controllers as well as switches.

This is a work in progress so expect updates soon.

The box has a magnetic lid and a custom Wago rail system to mount different configurations (3x or 5x 221 Series) in a slight angle to preserve space. It als features an additional lower modular part fitted with M3 nuts to mount custom hardware like controllers, relays, etc …

On each side (L/R) there are 4x M16 mounting holes with custom caps for sealing. On the bottom are 3x M12 mounting holes.

The rear has 4x M5 Threads for mounting.

Printed Parts:

  • 1x Box Base
  • 1x Box Lid
  • 2x Box Lid Handle
  • 8x M16 Caps (Screw & NutCaps) - optional
  • 3x M12 Caps (Screw & NutCaps) - optional
  • 6x Wago Clamp Holder

Sourced Parts:

  • 13x M3 Melting Nuts
  • 4x M2 Melt-In-Nuts
  • 4x M5 Melt-In-Nuts
  • 4x M5x10 Hex Screw
  • 4x M3x6 Flat Head Screw
  • 4x M2x6 Hex Screw
  • 8x 12x2.5 Magnets (https://de.aliexpress.com/item/1005001627825816.html?spm=a2g0o.order_detail.0.0.291d6368zpX5w3&gatewayAdapt=glo2deu)

 

-------- UPDATES --------

 

09.12.2023

  • “L” Box Size → added a larger box version (+20mm larger in height)
  • O-Ring Seal → added a seal indent around the lid (2mm rubber tube seal)
  • Rear Mounting → added additional rear mounting holes

 

10.09.2022

  • Box Lid → revised design with fewer parts / single print
  • Wall Mount → added 2 bars to wall mount the box while being detachable

17.08.2022

  • M16 Nut_8x → offset inner thread diameter for better fit
  • M12 Nut_3x → offset inner thread diameter for better fit

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Comment & Rating (6)

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this looks amazing! nice work!
2
Reply
I don't need one of these, but DAMN I want one! That thing is sexy! Nice work.
1
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this is just the reason why I'm so happy to have a 3D printer. It's incredible to see such great creations.
1
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Print Profile
0.2mm layer, 6 walls, 25% infill
really food model/ profile. just be aware of the preset material. printed in PLA and after a successfully but slightly messy model I realised that the profile was using a completely different material. totally my fault. second attempt with PLA set as material worked flawlessly.
1
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Print Profile
0.2mm layer, 6 walls, 25% infill
(Edited)
0
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Print Profile
0.2mm layer, 6 walls, 25% infill
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