Sauron's Mace

Sauron's Mace

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Print Profile(8)

All
P1S
P1P
X1
X1 Carbon
X1E
A1
A1 mini

0.16mm layer, Various walls, 10% infill
0.16mm layer, Various walls, 10% infill
Designer
17.9 h
1 plate
5.0(8)

0.16mm layer, Various walls, 5% infill
0.16mm layer, Various walls, 5% infill
Designer
12.7 h
1 plate
5.0(7)

0.16mm layer, 6 walls, 5% infill
0.16mm layer, 6 walls, 5% infill
Designer
6 h
1 plate
5.0(7)

0.16mm layer, 4 walls, 5% infill
0.16mm layer, 4 walls, 5% infill
Designer
10.2 h
1 plate
5.0(4)
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Released

Description

One mace to rule them all?

 

While there are a few adaptations of Sauron's mace scattered around the internet, I didn't necessary feel those were complete (no patterning), nor were they optimized well enough for printing and assembly (required internal structuring; a lot of post-processing). Therefore, I set out to model my own version from scratch that satisfied my own desired for a show piece. What I have here is a model designed entirely my me in fusion. I hope you enjoy it.

 

This model consists of 21 pieces and 8 connectors to create a model that is ~46 inches long and can weigh upwards of 2kg. 

 

Printing Tips

  1. For my own print, I went with a silk filament because I hate post processing. While some parts can probably be printed flat, I have designed them to all be printed vertically. If using silk pla, I highly suggest to print all parts in the same orientation as that will give the best looking outcome. 
  2. I only own a P1S and have optimized this to print using most of the vertical space of that sized printer. If you have a smaller printer, I do apologize, but there are likely some spots where you can use the slicer to make parts smaller.
  3. Any support I used were slim tree supports. I have uploaded my print profiles that I used which include manual tree supports. Threads, pattering, and small overhangs (like the handle rings) should not require any support. 
  4. I highly suggest to print the longer thread of the Lower Handle (Upper) piece facing up. This piece will be a weak point as it connects the lower handle to the rest of the mace. If that thread is printed down it will be supported and will be a weaker junction. I also suggest to use multiple bottom and top layers so this piece is strong.
  5. Because the blades are optimized to be printed vertically, they have the pegs that will require support. Be sure to clean these supports well as the pegs being too large may effect final fitment. 
  6. Silk filament can give weird banding when cooling rate are different, so, if using silk filament, it may be a good idea to print each piece separately. This is what I did to ensure good consistency in the finish.
  7. This print can probably use anywhere from 1kg all the way to 2kg of filament. Regardless, I highly suggest to make the lower handle sections either much more robust than the upper or, ideally, fully walled. My print profiles would culminate in a mace that weights about 1.7kg. 

Assembly Tips

  1. Assembly should be rather straight forward. I have attached pictures of the fusion model exploded into sections so as to be able to follow how to assemble. I suggest to assemble from the bottom to the top. I also suggest doing each section as a dry fitment before gluing everything together. After gluing any section, I suggest letting it cure for 24 hours before gluing attaching sections. 
  2. The threading has been given an ample offset, so these pieces should thread together easily. Thread each of the them together in the correct order dry and them take them apart and add a few drops of CA glue to the threads. Let these cure overnight. 
  3. For the upper handle section, Use the connector and CA glue to put the lower and upper sections together. Let cure 24 hours. 
  4. After both the lower and upper handle sections have cured, screw the lower handle section into the upper handle section. Use CA glue to bind these permanently. This will be a weakest point on the mace, so be careful. 
  5. Connect the upper and lower pike pieces using the large connector and CA glue. Let these cure 24 hours.
  6. Using the smaller connector, connect the handle to the pike section. Fit this up with CA glue and let cure.
  7. Dry fit each of the upper and lower blade sections into their respective positions in the pike. If these don't go in with no more than a little effort, ensure all support material has been removed. For blade assembly what worked best for me was:
    1. Add few drops of CA glue into each of the pike holes
    2. Glue the blade connector into the bottom blade
    3. Add glue to the top of the connector and place the top blade onto the lower blade and connector (this should give a few seconds to pull them apart when placing them into the pike holes). 
    4. Place the lower blade partway in to its pike hole
    5. Place the upper blade partway into its pike hole
    6. Press both the lower and upper blades all the way into their holes--this may require some wiggling and effort
    7. Hold the upper and lower sections together vertically while pressing the entire thing toward the pike. Hold this for several seconds until glue sets. Then let cure fully before moving on to the next blade.

 

 

Comment & Rating (63)

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Print Profile
0.16mm layer, 6 walls, 5% infill
This is a beautifully designed piece, and really impressed with the weight and how well engineered this profile is. I printed mine in the Cobalt Blue PLA Metal as I really like the look of the printed material. Kudo's you did great work this, and it is going to be a show piece in my D&D room for years to come!
The designer has replied
3
Reply
Thank you so much! Looks like it came out amazingly. I really like that color too, is that from bambu or some other brand?
(Edited)
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Replying to @_donkey_brains_ :
It is Bambu Labs (13600)...I like not having to manually update filament settings so I just order Bambu Labs filament.
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Finished mine yesterday. Absolutely an awesome file!
The designer has replied
2
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Looks great!
0
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Very nice, what brand Red color is this?
0
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Print Profile
0.16mm layer, 6 walls, 5% infill
incredible file, so easy to print and put together !!! did change settings for what i need because it was a bit overkill. but absolutely love it. will post picture in a bit. hope you will post similar prints ! love it !
(Edited)
The designer has replied
1
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Thank you! This looks absolutely incredible. It's crazy because it looks exactly like mine!
(Edited)
1
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Replying to @_donkey_brains_ :
i printed it in white but painted it black. i did not use glue yet on the spikes so i can remove later to do more colouring. thinking about trying to use rub n buff for the engravings. but need to buy and test before use it because no experience with it. but got way too many projects going now haha
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Replying to @CheeseBerry :
I have seen some people use graphite powder and rub it in over black paint that gives some cool effects. Would probably looks awesome here!
0
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Print Profile
0.16mm layer, Various walls, 5% infill
One of my funnest builds! Great model and using all your settings worked out nicely. Thank you! 🙌🏻
The designer has replied
1
Reply
Thank you for the kind words and awesome picture. I love seeing all these huge maces in all these different colors. Looks great out in the wild too!
(Edited)
1
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Replying to @_donkey_brains_ :
You're welcome! This one is in Sunlu matte black which did great with making details pop! 👌🏼
0
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Boosted
Came out amazing and your profile was top notch! Even the supports came off perfect. Great job, appreciate it!
The designer has replied
1
Reply
Thank you so much, but you absolutely killed this print! It looks absolutely incredible.
0
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Print Profile
0.16mm layer, Various walls, 10% infill
fantastic model, came out great and it’s HUGE
The designer has replied
1
Reply
Looks fantastic! Is that some sort of sparkle black or dark grey filament?
0
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Boosted
Print Profile
0.16mm layer, 6 walls, 5% infill
I changed the brim object gap to 0 just to be safe. For some reason the 4th blade failed after about an hour, but other than that I had no issues with the other 5 blades and the 6th reprint. All the blade pieces went together perfectly. Will add photos once it's painted as well.
The designer has replied
1
Reply
I hate having to take brims off if they stick too much, so I always just a have a large brim distance to make them easier to remove. I honestly didn't even think about that for this model. Sorry about losing on of the blades; it looks good though!
0
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Print Profile
0.16mm layer, Various walls, 10% infill
Still need to finish working on it but so far amazing
The designer has replied
1
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Can't wait to see the finished product.
0
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Boosted
Print Profile
0.16mm layer, 4 walls, 5% infill
Pieces went together as they should, the attention to detail is amazing
1
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Boosted
this doesn't look that good, what can I do about it? using A1 printer and using all you settings except I've downscaled it to 80%.
The designer has replied
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Supports are going to be very filament and printer dependent. The best thing will be to try to hone in your overhang support settings for that filament. Specifically z distances. From the look of this, your z-distance is too far which is causing significant support scarring. I think that filament is also going to show more scarring based on how light it is. Since those pieces face in, that scarring won't readily be seen either. If you can get the supports closer (which will make them harder to remove though), it may make the pieces look better. I also haven't tried it being downsized, so the print profiles I have made might not be the best either.
(Edited)
0
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