Glass Door Top Panel Gap Cover for P1S & X1C

Glass Door Top Panel Gap Cover for P1S & X1C

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69
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Print Profile(1)

All
P1S
P1P
X1
X1 Carbon
X1E
A1

TPU, 0.1mm layer, 3 walls, 15% infill
TPU, 0.1mm layer, 3 walls, 15% infill
Designer
2.8 h
2 plates
5.0(4)

Boost
69
190
10
5
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Released

Description

This is a TPU printed seal to close off the panel gap at the top of the P1S/X1C glass door.

Used in combination with other designs, this should help to keep chamber temps a little warmer and slightly reduce fumes.

Please read below - there are 2 versions to choose from.


1 hour 14 minute print time.

IBW Additive's DS side seal was a cool idea, so I designed something similar from scratch for the top.

 

Design Considerations:

  • Seal as much of the top gap as possible.
  • Not so tight that the TPU causes issues with open/closing the glass door.
  • Almost invisible with the door closed. Most of the part is hidden behind the glass panel's black border.

Print Settings:

  • The print settings are very important, so please use the included print profile w/ 0.4mm nozzle.
  • This part with thin walls likes to be printed slowly. I've adjusted most of the speeds to 30 mm/s.

There are 2 versions:

  1. Plate #1: Designed for 3M VHB tape ~1.0 - 1.1mm thickness. https://amzn.to/3R51M3k
  2. Plate #2: Designed for standard (thin) double-sided tape.

Installation:

Some photos will look slightly different than the actual printed part.
I made some small changes.

1. There are (3) slots for tape in the VHB tape version.

The thin double-sided tape version has (1) long slot.
You can pretty much ignore all these steps except #5 & #6. 
2. Cut a strip of tape and fit into the slot. Make sure there's a 0.5 - 1.0mm gap.
If there's no gap, the printed seal could interfere with closing door all the way.

If you want to use less tape, you can cut shorter strips that aren't full-length.
Just make sure you adhere them to the far-left, middle, and far-right edges.
3. Cut the “overflow” to remove excess tape.
4. There should be a gap on all four sides.
5. Do a test fit before peeling off the tape backing.
The lip seen in this photo should go right up against the hinge hardware.
(but NOT jump over it)

Tape not sticking very well to the TPU?
Try scuffing up the TPU with a knife or sandpaper and clean with alcohol.

6. Peel off the tape backing and install the printed part.
Make sure the thin section of the printed part that pokes up above the glass does not have any gap, and is flush to the glass. If there is a gap, the door will not close properly.

Comment & Rating (10)

Please fill in your opinion
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Print Profile
TPU, 0.1mm layer, 3 walls, 15% infill
Works Great can barely even see it
1
Reply
why did you split it in 2 parts? just make it a single part and place it diagonally on the build plate ;)
The designer has replied
0
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I suppose you're right - I thought it would be more difficult to align as a single, long strip. I will add an additional 3D model file if you want to try it. Do you want 3 or 4 sections for tape?
(Edited)
1
Reply
how about just add a long cavity for the tape so you can add as many patches as you like?
2
Reply
Replying to @suit1337 :
I updated the design and instructions. The VHB tape version has 3 longer sections, and the thin tape version has 1 section for tape.
(Edited)
2
Reply
Print Profile
TPU, 0.1mm layer, 3 walls, 15% infill
like it
1
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Boosted
Works great!
1
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Print Profile
TPU, 0.1mm layer, 3 walls, 15% infill
0
Reply
Print Profile
TPU, 0.1mm layer, 3 walls, 15% infill
0
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