Boxy Y-Splitter v2

Boxy Y-Splitter v2

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Print Profile(2)

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X1 Carbon
P1S
P1P
X1
X1E
A1

Boxy Y-Splitter v2 monochrome
Boxy Y-Splitter v2 monochrome
Designer
52 min
1 plate
4.0(1)

Boxy Y-Splitter Two Tone
Boxy Y-Splitter Two Tone
Designer
2.9 h
1 plate

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8
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Released

Description

The presented logo is property of Bambu and is exclusively used to indicate product compatibility with the Bambu X1-Carbon printer, but it is NOT a Bambu product.

 

UPDATE: After reviewing the comments, and looking at the files, I made a mistake in uploading the incorrect files. This has been corrected. Accept my apologies for those who had issues.

 

This discreet Y-Splitter is designed for the X1 Carbon and features a hidden sliding tapered dovetail mount, ensuring perfect alignment with the rubber grommet leading into the printer, thus minimizing resistance during filament loading. It is also engineered to allow the removal of the factory inline PTFE coupler from the AMS buffer to the PTFE tubing leading to the print head, with the recommendation to keep the inline coupler should you wish to return to the original setup.

 

Many of the Y-Splitters available are either oversized or have bulky, visible installations that detract from the sleek design of this modern printer.

 

Please note: For optimal results when printing functional parts, it is advisable to:

  • Dry the filament, even if it's from a newly opened package.
  • Calibrate your printer's filament Flow Rate to achieve accurate dimensions.
  • Calibrate your printer's filament Flow Dynamics to ensure sharp, clean corners.

 

A minimum of two PC4-M10 connectors is required, although three are recommended if you're using a filament dryer or dry box connected through 4mm OD PTFE tubing. A 10-pack of the PC4-M10 connectors I utilized can be acquired from Amazon (BIQU PC4-M10 Pneumatic Connector Fittings). These are the black type (not blue). The black connectors allow the PTFE tube to “pass thru” which is required for the design to work. All PTFE tubes must be inserted until each “stop” is reached (see cutaway diagram).

 

Additionally, two M3x6 hex button head cap bolts are required for the dovetail mount. While M3x8 hex button head cap bolts may be used, there is no guarantee that they will not interfere with internal components of the printer.

 

The PC4-M10 coupler must be of a specific cross-section, as illustrated below. Specifically, the black type, not blue. The black connectors enable the PTFE tube to pass through, which is essential for the design to function smoothly and to ensure the correct routing of the filament and PTFE tubing.

The Y-Splitter is intended for printing with standard 0.20mm strength settings using the default Bambu PLA settings, and it is oriented to eliminate the necessity for supports. You also have the option to color the logo as desired, as illustrated in the accompanying photographs.

 

Assembly instructions, including images, are available. Be aware that the sliding tapered dovetail may be quite snug. Allow the print to reach room temperature before installation, and it's acceptable to firmly push or tap the splitter onto the tapered dovetail mount until it's flush. Ensure that the splitter is slid onto the mount as depicted in the animation and instructions.

 

If you like and rate this design, it would be much appreciated if you include a picture. Thank you.


Documentation (1)

Assembly Guide (1)
Boxy Y-Splitter instaltion_a4f8329b-bfd7-483f-bbb7-6d6e4447d75f.pdf

Comment & Rating (41)

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The print profile is no longer public
Nice and easy print. Can barely see any lines when it's in my hand yet on photo it looks bad 😆 Just installed it and it works perfectly fine from first attempt. Nice and tidy. I can see it was well prepared with use of existing screw holes etc. Good job :) Boosted it for you :)
(Edited)
The designer has replied
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Yep. Had the same issue trying to photograph. Figured out that I had to 'tune' the printer belt tension as per Bambu's wiki and re-run the auto calibration. Reduced the lines nicely.
(Edited)
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Replying to @MrDB42 :
Hmm thank you for suggestion. I've noticed that a lot depends of filament used and model itself as I have some boxes printed with zero visible lines.
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Replying to @lucyferror :
The last suggestion I can think of is to change the "Order of walls" to "outer/inner". I recently learned about this, after uploading this model. It also might help with dimensional inaccuracies. I need to experiment with it, and if it works, I might replace the print profiles. P.S. Thank you for the boost!
(Edited)
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Print Profile
Boxy Y-Splitter v2 monochrome
also fits on p1 for those wondering! only issue for me is the ‘exit’ connector won’t screw all the way in. (there is a ‘thickening’ part inside over which my connector won’t go I think.. but it should work fine either way)
The designer has replied
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Aaaa yes, different connectors have different features. It's difficult to design for every type, hence the cut away for the connector, and the link to the source used for the design. If you have CAD (Fusion, Freecad, Solid works, etc.) experience, you can download the STEP file and delete that feature.
(Edited)
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I ordered different fittings now, I couldn’t get my ptfu through them.. hopefully that will be better and if not I’ll edit the file :) didn’t see you also posted the cad files :)
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The print profile is no longer public
Finally a Y-Splitter that doesn't fail!!! This is the fourth Y-Splitter that I tried and it works great. I really appreciate the detail of dovetail mounting plate, that way I don't have to unscrew the Y-Splitter if I need to remove it. I don't mind the boxy shape either, it gets the job done!
The designer has replied
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Only 4??? I went through 7 before I decided to try making my own. The perquisites I had were: It works, easy mounting, and no supports needed for printing (hence being boxy). I will admit that the tapered sliding dovetail (only goes on one way) is the most finicky part that benefits from a tuned printer to work well. Also, it was the only way I could get the splitter to align with the PTFE tube going into the printer. Thank you for your kind words.
(Edited)
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This did not work at all. The pathway for filament is much to small. I couldn't even force the filament through by hand. Good design but this simply doesn't work. Bambu PLA Basic using standard presets.
The designer has replied
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Please see my reply to @Messner.
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Replying to @MrDB42 :
I did calibrate flow rate prior to printing. I opened it in Fusion and it is indeed 2.4mm however after printing the largest pin that will slide through is 1.6mm. I'm not sure what is going on, it is a nice model and looks like it should work.
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Replying to @trentkiker :
Interesting. I just measured my print, and the tubes measure 1.9 - 2.0mm. Which was what I was aiming for. My fear is that if I increase the diameter, the filament might get caught on the PTFE tubing going into the printer for some people and their printer. I can try increasing the diameter. This is the "fun" of designing functional prints, not every printer is the same.
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The print profile is no longer public
The dovetail slide is too tight and the screw holes too thin, have broken 3 of them trying to assemble.
The designer has replied
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I'm sorry to hear that you are having issues. The holes were purposely a bit tight, so you could start the screws and they would stay in place while you mount it on the printer. I made the bottom of the screw mounts as thick as I possibly could, without them interfering with the splitter body. You don't need to 'gronk' them down. Just tighten them enough to hold it in place and be below the surface. This also stops bowing of the mount, which might cause it to be a tight fit.
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The print profile is no longer public
no pasa el filamento
The designer has replied
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@Messnet Hmmm... I'm sorry to hear that. The diameter of the pathways is set to be 2.4mm - oversized for 1.75 filament. I'm wondering if you are over extruding. Would you be willing try calibrating your Flow Rate, then Flow Dynamics and try again?
(Edited)
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The print profile is no longer public
the small part is not fitting whell, it need a lot of fine tunning. But the other part is great. I love it
(Edited)
The designer has replied
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Which way did you fine tune it? I might be able to compensate.
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To everyone: I would love to see some pictures of your prints/installations if possible.
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The print profile is no longer public
Hat gut gedruckt.
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The print profile is no longer public
Funktioniert einwandfrei.
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