Stealth Press (Heat Set Insert Press)

Copyright Claim

Stealth Press (Heat Set Insert Press)

Boost
118
274
76

Print Profile(4)

All
X1 Carbon
P1S
P1P
X1
X1E
A1

0.2mm layer, 4 walls, 41% infill
0.2mm layer, 4 walls, 41% infill
Designer
12.1 h
5 plates
4.9(46)

ABS 0.2mm layer, 4 walls, 41% infill
ABS 0.2mm layer, 4 walls, 41% infill
1.6 h
1 plate
5.0(1)

Mini Anvil 0.16mm layer, 2 walls, 15% infill
Mini Anvil 0.16mm layer, 2 walls, 15% infill
24 min
1 plate
5.0(1)

[NO KEYBAK VERSION] 0.2mm layer, 4 walls, 41% infill
[NO KEYBAK VERSION] 0.2mm layer, 4 walls, 41% infill
2.4 h
1 plate

Boost
118
274
76
22
311
642
Released

Description

ABOUT STEALTH PRESS

Stealth Press is a highly precise, mostly printed DIY heat set insert tool for generic, TS100/101, and Pinecil soldering irons.

There are multiple projects like this available for free download and build. Most of them rely on Misumi standard 2020 or 4020 extrusions to provide precision which adds extra cost, time, and complexity to the build.

 

Stealth Press build relies on precision provided by 300mm MGN12H linear rail instead which provides a stable spine to build every other component around it.

 

Integrated, printable build plate adds another critical element for precision and easiness to work with.

 

Stealth press uses KEY-BAK key reel with kevlar belt loop to ensure longevity (proven to last more than 1 million pulls) and has some other quirks, features, and QoL improvements compared to similar projects.
 

WHERE TO GET MECHANICAL PARTS OF THE BUILD?

Option 1 — Order ready-to-build kits (supported vendors)

Stealth Press is now available as a comprehensive mechanical parts KIT, streamlining the process of sourcing the necessary components. In many cases, purchasing the KIT proves to be a quicker and more convenient option than sourcing the parts individually. Availability and selection may vary depending on your location and existing inventory.

Each listed KIT source offers a unique selection of parts, all adhering strictly to the BOM and carefully chosen to guarantee the highest quality build.

 

Option 2 — Self-source using BOM (bill of materials)

Mechanical partsQTY
M3x8 SHCS — Bolts (Source: INT)40
M5x25 SCHS — Bolts (Sources: INT)2
F695-2RS — Bearings (F = Flanged) (Source: INT)4
M3 — Threaded Inserts — M3x5x4 (M3 x (OD)5 x (L)4VORON) (Source: INT)30
MGN12H — Linear Rail 300mm — Black (Source: INT) or SS (Source: INT)1
KEY-BAK — Super48 36" 13oz (Source: INT)1
Printed Parts
The most current revision is R1.1 - check the change log below!
Printed parts16
Soldering iron-related parts
Heat-set insert tips vary for the type of soldering iron used!
Soldering iron (Generic, TS100/101 or Pinecil)1
Soldering Adapter for heat-set inserts (Source: INT)1

ASSEMBLY MANUAL

Download the full assembly manual with visuals and a step-by-step guide.

VIDEO BUILD GUIDES

Iconic FAB video build guide

Live build by Nero3D the Canuck Creator

Live build by ModBotArmy

SUPPORTED SOLDERING IRONS

Generic, TS100/101 or Pinecil.

 

PRINT GUIDELINES

Here are print guidelines for you to follow and have decent success with printing parts:

3D PRINTING PROCESSFDM (fused deposition modeling)
INFILL TYPEGrid, Gyroid, Honeycomb, Triangle or Cubic
MATERIALASA, ASA-CF, ABS, ABS+, ABS-CF
INFILL PERCENTAGE40% - 60%
LAYER HEIGHTRecommended: 0.2mm
WALL COUNTRecommended: 4
SOLID TOP/BOTTOM LAYERSRecommended: 5
EXTRUSION WIDTHForced 0.4mm

Side notes to the print guidelines:

You can succeed with Support cubic infill type (slicer support may vary) and as little as 25% infill for all parts if are aiming for faster print speeds and less filament usage. PLA, PLA+, and PETG are also considerable filament choices. However, take into account that soldering iron radiates some indirect heat. The usage of less temperature-stable filaments may result in part deformations over time.

It is recommended to use ASA or ABS at least for “arm” and “iron mount” parts. A wall count of 4 is an absolute must to ensure the structural integrity of the parts. There is no need to go over the top with this. 4 are for this particular build.

File naming for printed parts:

The parts use this naming convention:

  • PRIMARY COLOR — These files will have nothing at the start of the filename. Example: buildplate_x1.stl
  • ACCENT COLOR — Files have “[a]” to the front of any STL file that is intended to be printed with accent color. Example: [a]_bushing_x1.stl
  • COUNT OF PARTS — Files have “x1” to “x4” at the end of any STL file. The number represents the count of identical parts to be printed. Example: [a]_m5_1mm_spacer_x4 (In this case you will need to print 4 identical spacers).

 

CREDITS AND ACKNOWLEDGEMENTS

Special thanks to Stefan and Alexander from CNCKitchen for backing this project by providing a generous set of soldering-iron tips and heat-set inserts for building and testing purposes.

Here is the list of other open-source projects used for sourcing multiple CAD parts. Models are used as-is or modified to fit the project purpose and design:

CHANGELOG

DateChange
14.11.2023STLs for variations of generic soldering iron mounts were added supporting 18mm and 19mm (OD) irons.
12.11.2023Minor update preparing for Dremel Add-On release. leg_x1_r1.1.stl is updated to leg_x1_r1.1_1.stl removing safety buffers.

This was necessary to ensure cross-compatibility in between base parts and multiple add-ons in development.
04.11.2023

Printed files updated to R1.1. with cosmetic changes to ALL parts. (Note that mechanical parts - BOM is not affected, zero changes there.)

What's new:

All heat-set insert hole sizes are now reworked to 4.7mm solving the issue of being too tight and pushing out excessive plastic. Holes now have 0.4mm fillets on both the entry and the end.

Wire strain reliefs now have an extra opening for the M3 bolts solving an issue that the bolts were too hard to fit in.

— The LEG plate now has specific safety buffers preventing linear rail bearing carriage accidental slide-offs (Sometimes referred to as dropping balls :) Do not do that.)

Ton of other incremental improvements optimizing general printability of parts even better than it was in Rev.1.0

10.10.2023.STEP files added for soldering iron mounts only (for all 3 currently supported types - Pinecil, TS100 / 101, and “Generic”.
26.10.2023Minor changes in BOM - Key-bak Super48 36" 13oz variant as recommended.
11.10.2023Initial version (Rev1)

Documentation (1)

Assembly Guide (1)
Stealth_Press_Assembly_Manual_Rev.1.0 [2023.10.10]_Iconic-Fab.com_a67fec48-f326-4cb1-bbc5-03a540b879c2.pdf

Comment & Rating (76)

Please fill in your opinion
(0/5000)

Boosted
Print Profile
0.2mm layer, 4 walls, 41% infill
Printed Perfectly in ABS. I wish there were more projects like this out there. It’s a cool build even if you never use it. I did have to remix a mount for a Yihua 939D+ Iron which I added to the top. It has an 18mm to 18.5mm round tapered hole.
The designer has replied
2
Reply
I like that mini blacksmith anvil in your build picture. It should be official accessory for this project :)
0
Reply
Boosted
Anvil- https://makerworld.com/models/118618 I shrunk it down to 25mm tall in the slicer.
(Edited)
1
Reply
Print Profile
0.2mm layer, 4 walls, 41% infill
amazing design and easy to print using white and black ABS. I used the hardware kit from the dfh link that is listed in the instructions.
2
Reply
Mission completed. What a nice, cool and simple design. Was such a pleasure to build. Now I am looking forward to projects with heat inserts :)
The designer has replied
0
Reply
Looking great! :)
0
Reply
Print Profile
0.2mm layer, 4 walls, 41% infill
very nice build, super easy to put together, sturdy enough, made the reprint of my boron and all the heat sets a grease and easy
The designer has replied
0
Reply
@tenjin Looks neat! :)
0
Reply
Boosted
Nice project. Printed in Black ASA, red Bambu PLACF for accents, PAHTCF for mount. Building the Dremel mod.
The designer has replied
0
Reply
@Kudeiro Noice one! :)
0
Reply
Print Profile
0.2mm layer, 4 walls, 41% infill
what an incredible tool made from 3d Printing and modeling. Such a great use of both. Love it!
The designer has replied
0
Reply
Many thanks! Happy tinkering.
0
Reply
Print Profile
0.2mm layer, 4 walls, 41% infill
Good profile, great design. Worth trying to tune in how much shrinkage your filament is getting if you're printing the longest piece in ABS/ASA as the holes will not quite line up on the linear rail otherwise. Scaling the length by about 1% was good for me with Bambu ABS.
The designer has replied
0
Reply
Thanks for the comment I will look into shrinkage issue. So far you are the first to report this. What was your filament brand / type (ABS/ASA) used for the build? You are already using any shrinkage compensation settings in slicer?
0
Reply
Really cool design, useful when you have to set hundreds of inserts perfectly straight every single time.
1
Reply
Print Profile
0.2mm layer, 4 walls, 41% infill
Bambu Lab Black ASA and Sno Labs Red Polycarbonate. Fantastic tool! Thank you!
(Edited)
0
Reply
Print Profile
Mini Anvil 0.16mm layer, 2 walls, 15% infill
Bambu PC. Great model! I'm sure it will be very useful!
0
Reply