Aluminum Extrusion Couplers

Aluminum Extrusion Couplers

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Print Profile(6)

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X1 Carbon
P1S
P1P
X1
X1E
A1

.1mm Tolerance StepUp Model 0.2mm layer, 3 walls, 30% infill
.1mm Tolerance StepUp Model 0.2mm layer, 3 walls, 30% infill
Designer
24 min
1 plate
5.0(1)

Tolerance Test Rounded Extrusion
Tolerance Test Rounded Extrusion
Designer
19 min
1 plate

Tolerance Test Step up Model
Tolerance Test Step up Model
Designer
20 min
1 plate

No Tolerance Rounded Model 0.2mm layer, 3 walls, 30% infill
No Tolerance Rounded Model 0.2mm layer, 3 walls, 30% infill
Designer
23 min
1 plate
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Description

I had a large amount of 2020 extrusion on hand and I needed 2040 so I decided that instead of buying 2040 extrusion I would just use a coupler and some covers for added strength and it worked. There are 4 different types of couplers 2 with no tolerance and 2 with .1mm of tolerance as well as two different types of couplers for different extrusion profiles. Depending on the length of the extrusion you are using you might need multiple of these along the interior. They are suprisingly strong and if you have any ideas for improvements or if your specific extrusion is different than the two that I have please feel free to remix and add to what I have. I haven't done ABS but I found that I didnt really need it so I stayed with PLA

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.1mm Tolerance StepUp Model 0.2mm layer, 3 walls, 30% infill
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