Awesome Filament Spool Rewinder - Upgraded Shared by Biviyt

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3D Printer>3D Printer Accessories

Print Profile(1)

All

X1 Carbon

P1S

P1P

X1E

0.1mm layer, 5 walls, 25% infill

64 h

6 plates

4.7(142)

Boost

465

941

257

2.5 k

6.5 k

Released

Description

PDF

I love this awesome project from
Miklos Kiszely, thx a lot for this design)

But in my opinion needs to be improve.

So I improve a lot things and found a lot improvements wich are already great I upgraded these also and bring it togethter into my improved Spool rewinder.

The Awesome Filament Spool Winder

its possible to use it manualy one or elecric driven

both design are avail in this post.

Main Changes are:

- Mainbody with 3 additional bearings , so it is a lot more stable and reliable

-one additional bearing at the Main Body to guide the middle gear better.

-one additional bearing at the Main Body to guide the axle much better.

-one additional bearing at the filament carriage sled worn gear assembly

-guides with slides at filament carriage sled to guide

vit better and avoid a lift up

-Spindle with Bearings, to avoid exessive wear and smoother work

-i uploaded 2 Spindles one normal one for Bambu spools and a shorter for Sunlu and similar…

-additional threaded Inserts on the top to fit the cover for the filament spool axle

-the holes in the base of the main Body to fix it on a Table or some other thing..

-the heavy axis 45mm with steel insert - put into the axle a 4mm hex wrench and cut it.. if used manuell

-Filament Guide with M3 threaded Inserts and longer slides

-the Spool center adapter to use every spool with inner diameter from 40 to 75mm for the spool holder

-some M3 threaded melted inserts are added for a better usage.

The Bearings for the Spindle are 6200RS2,

I ordered these from amazon

TAIANJI Kugellager 10mm x 30mm x 9mm Double Shielded Rillenkugellager Metall Kugellager für 3D drucker, Skateboard Roller Inline Skates etc(6 Stück) : Amazon.de: Sport & Freizeit

but you can also use the Printed ones which i added it works also good if your printer is good calibrated.

Spoolaxle with bearings

As Pinions and axles i used the great improved axles from Damian(thx for these)

and i upgraded the Motordrive unit from Bird2Barin(thx for these nixe design) to fit it better to my upgreated Mainbody.

To Bring it together I screw The Main Body the Unwinder Body and Motorunit on a Wooden Board 22cm x 50cm x 1,9cm

https://youtu.be/IYK-MNmUzak

→all Parts are printed with 5 walls / 25% Gyroid or Cubic infill.

→only the Axles and Spindle are printed in 8 walls and 40% Gyroid or Cubic infill.

Partlist:

for the Body :

1x Awesome Spool Winder_.stl (Modified by Me)

1 x axle cover driveside.stl (Modified by Me)

1x axle cover other side.stl (Modified by Me)

4x M3 Screw Knob (original Design)

4x M3x6 Hexhead Screw

8x Bearing 608RS2

4x M3 threaded melt Inserts

For the Drivetrain:

1x Bearing Cap.stl (Modified by Me)

1x 25teeth gear (original Design)

2x 50teeth gear (original Design)

2x Hexa Axle 32mm (Modified by Me)

1x Hexa Axle 128mm (Modified by Me)

5x 3mm Spacer (Design from Damian)

5x M3 threaded melt Inserts

4x Lock Ring (Design from Damian)

5x M3x6 Flat Head

Spindle:

1x Bearing Spindle Part1.stl (Modified by Me)

1x Bearing Spindle Part2.stl (Modified by Me)

1x Bearing 6200RS2, 30x9x10 or print a bearing →Printable Bearing (30x9x10)

1x Screw M5x30

Spindlenut:

1x Bearing Spindle Part3.stl (Modified by Me)

1x Bearing Spindle Part4.stl (Modified by Me)

1x Bearing 6200RS2, 30x9x10 or print a bearing →Printable Bearing (30x9x10)

1x Screw M5x30

for the Unwinder :

1x Unwinder Spool Holder (original Design)

1x Unwinder Spool Spindle (original Design)

1x Unwinder Spool Nut (original Design)

1x Spoolwinder adapter +20.stl (own Design)

1x Spoolwinder adapter.stl (own Design)

for the Sled

1x Gear linear for filament carriage.stl (Modified by Me)

1x filament_guide_sled.stl (Modified by Me)

1x filament_guide_carriage+slides&Bearing.stl (Modified by Me)

1x Filament Guide V2(Modified by Me)

(put a 12cm PTFE tube in the Guide)

1x Worn Gear (original Design)

1x Slider Gear (original Design)

1x Hexa Axle 47mm (Design from Damian)

2x 2mm Spacer (Design from Damian)

1x 4,1mm Spacer (Design from Damian)

4x M3 Screw Knob (original Design)

1x Lock Ring (Design from Damian)

1x Bearing 608RS2

4x M3 threaded Inserts

for Manual Spoolwinder

1x Manual Axis 45mm for steel insert.stl (press into the axle a 4mm hex wrench and cut it.. and a melt a M3 threaded Inserts in the other side.

1x Rotary handle- twist grip - Handle -(original Design)

1x Rotary handle - twist grip - knob - (original Design)

1x Rotary handle - twist grip - cap - (original Design)

1x Rotary handle - twist grip - axle - (original Design)

1x Small Screw

for the Motordrive

1x Awesome Spool Winder Motor Housing.stl (Modified by Me)

1x Awesome Spool Winder Motor Plate.s

tl (Design from Bird2Barin)

1x Motor Gear (Design from Bird2Barin)

Used Electric Parts:

1x Motor: Greartisan DC 12V 550RPM Getriebemotor Hohe Drehmoment Elektrische Mikrodrehzahl Reduktion Getriebemotor Centric Output Welle 37mm Durchmesser Getriebe : Amazon.de: Gewerbe, Industrie & Wissenschaft

1x Speed controller: QWORK 1203BB 6V 12V 24V 3A 80W DC Motor Drehzahlregler (PWM) Einstellbare Reversible Motortreiber Schalter : Amazon.de: Gewerbe, Industrie & Wissenschaft

1x Power supply with 12V 5A

Netzteil 12V 3A Ladegerät Transformator 3

6W für LED Strip, LCD, TFT Monitor Power Supply Radiowecker, Externe Festplatte: Amazon.de: Elektronik & Foto

1x Socked

DC-Hohlbuchse 5,5x2,1 mm, mit 30cm Kabel, 2er-Set : Amazon.de: Gewerbe, Industrie & Wissenschaft

Cleqee DC 5,5 mm x 2,1 mm, Gleichstrom-Stecker und Buchse, zum Öffnen des Endkabel, blanke Drähte, 100CM 22AWG, für Kameraüberwachung, LED-Streifen, DVR, Kab

elreparatur (2er-Pack) https://amzn.eu/d/4Mwv0Ln

6x M3x12

spool holder

spool

filament

Comment & Rating (257)

@bwilfong15

Motor wire diagram for those who need it.

@GroovyAlpaca

Print Profile

0.1mm layer, 5 walls, 25% infill

Thanks for the model, the redesign is appreciated, but oof the tolerances on this redesign just aren't quite right. If you build this, here's what to expect: - The axles need a hammer to get them through the bearings. - The three bearings at the bottom of the spool holder fall out; I had to superglue them in. - The filament guide carriage printed washers are too thick, causing the guide to sit 2mm above the spool holder. I had to print some smaller 1mm washers. - I recommend to print the filament guide carriage with the bearing hole face-down, and use support filament only on the overhung section (see images) - The motor mount plate did not fit the motor screw mounts - I had to melt a hole in the bottom of the motor housing to get a pair of pliers through to thread the nut on the power adapter. Here's a redesigned motor mount: https://makerworld.com/en/models/83602#profileId-89299

@5y5c0

Nice prints I also tried to print the motor housing using PLA CF however the air vents are not coming out well. Also tried with some support but removing it just leads to breakages. Any special parameters you adjusted to get your air vents looking so good? TIA

@GroovyAlpaca

Replying to @5y5c0 :

I also had some breakages when printing. When I printed this, the roll was fresh out of the package, though I've heard sometimes filament ships less than totally dry. Maybe try drying your filament? Fwiw, I printed at 0.1mm layer height

@user_4103910730

Print Profile

0.1mm layer, 5 walls, 25% infill

Mistakes were made (by me), but I got there and I can now transfer filament from a huge reel of filament to an AMS one. Thanks, this has helped a great deal.

The designer has replied

@Biviyt

👍

@user_1815436774

where do you get the bearings from and what size?

@alex7401

Nice Model, but doesn't work out for me. I've ordered the bearings (30mm) like in the description, but they are to big. I've figuered out, the print is to small. I've opened your project from here, and the scale of all objects on the different plates is everywhere 100%. I didn't changed the scale before I've printed the model. So, what happened here? I've wasted a lot of PLA. The box for the drive fits 100%. As you can see in pictures, the model is in Bambu Lab Studio already to small. In the other picture you can see, that the hole is 8mm to small. The bearing is in both pictures 30mm in diameter.

(Edited)

The designer has replied

@Biviyt

the bearings in the print profile are ONLY for the spindle as shown in the fotos below. If you don't want to use 3D printed plastic bearings, you can buy them on Amazon https://www.amazon.de/TAIANJI-Kugellager-Shielded-Rillenkugellager-Skateboard/dp/B097R6JCJM/ref=sr_1_8?keywords=kugellager+30x10x9&qid=1687974433&sr=8-8 all other bearings are 8mm x 22mm x 7mm (608RS2) big

@alex7401

Replying to @Biviyt :

Ich sehe gerade das du deutschsprachig bis. Danke für deine Antwort! Ich hätte mehr Zeit investieren sollen mit dem genauen lesen deiner Anleitung. Zeit ist im Moment ´n Problem bei mir. Danke das du dir die Zeit genommen hast mir detailliert zu antworten. Schöne Weihnachten!

@Biviyt

Replying to @alex7401 :

Gleichfalls Kein Problem!