Fake1 (Frame1 Inspired Box Controller)

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Fake1 (Frame1 Inspired Box Controller)

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P1P
P1S
X1
X1 Carbon
X1E
A1

0.2mm layer, 6 walls, 25% infill
0.2mm layer, 6 walls, 25% infill
Designer
18.9 h
4 plates

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Released

Description

Summary

Frame1 inspired box controller with dimensions of 14.2x6.5x~0.85"

Estimated total cost: $31.13-$97
-Case: $10.23
-8 #6 x 5/8in. Screws: $1.28
-23 Buttons: $0.92 - .04 ea.
-23 Switches: $4.83 - .21 ea. (Gateron Clears Recommended)
https://flashquark.com/product/plate-mounted-gateron-switches/
-PCB Options-
-Arduino Pro Micro: $13.87
-Arduino Leonardo: $15
-Arduino Micro: $16.90
(above options will require changes to the model)
-Model S: $60
-Optional-
-Spray Paint Primer: $4.58
-Spray Paint: $4.58
-Matte Spray Paint Clear Coat: $4.58
-SPDT on/off/on Switch: $5.99
https://www.amazon.com/gp/product/B085ZPD1FM/

The pcb in this build was designed and distributed by Crane. Join the diy box discord if you want to find out if the pcb is available :D (https://discord.gg/TmSMErpVm2)

The keycap model was created by TheSalitestSea and I just modified them to be the same size as the frame1 keycaps (https://www.thingiverse.com/thing:4755246). Do keep in mind that you might have to modify the stem of the keycap in order to work with your printer. I modified the original model in order to have a tighter fit on the stem because they were a little loose for me, but they might work for you.

I used an spdt on/off/on switch to swap between the two up buttons in order to keep this controller tournament legal. (https://www.amazon.com/gp/product/B085ZPD1FM/ref=ppx_yo_dt_b_asin_title_o05_s00?ie=UTF8&psc=1)

I followed this guide to fuse the two halves together (I used a soldering iron).
https://www.youtube.com/watch?v=Q-PgjTYsAFY

To get a smooth finish, I used bondo to fill up the spot where I fused the parts together and any areas that were warped. After that, I used wet and dry sandpaper(150, 600, 800). Then I put two coats of white spray paint primer and sanded with 600 and 800 grit sandpaper again. Once I was happy with the sanding, I spray painted two coats of light turquoise and let the paint dry for 24 hours. After the paint dried, I sanded one last time with some 2000 grit. Finally, I put two coats of some matte protective coating spray paint to give it a nice matte finish.

Print Settings

Printer Brand:

Creality

                                            

Printer:

Ender 3

Rafts:

No

                                            

Supports:

No

Resolution:

200

                                            

Infill:

20


Filament:

Hatchbox PLA
                Pink                    

Notes:

Print with a brim and add tape to the walls once they're built up high enough to hopefully avoid any lifting or warping.

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