In that spirit, this 3D printable tool utilizes a print-in-place planetary gear mechanism to create spirographic needle motion. This is the 54mm version. Looking for the 58mm version? See here.
This design is provided to you for free under a Creative Commons CC-BY-NC-SA license. Make and enjoy, but do not sell.
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Make it your own! Custom needle depth, tweak tolerances, or remix! Easily export STLs and STEPs. Check out the open source design on OnShape. (Note: when exporting STLs, make sure you select Units→Millimeter and Resolution→Fine.)
54mm workspace
A common problem with many commercially available WDT tools is that they utilize concentric motion, which creates trenches in the coffee. The spirographic pattern avoids needles crossing the same path, with the goal of a more homogeneous particle distribution.
I have optimized the needle pattern for even coverage, and no more than 8 rotations of the handle should be necessary. Two different needle lengths provide deep and top of the bed distribution.
The needles are inserted from the top and are replaceable, and the base is swappable, allowing for configurable needle depth for different baskets, without needing to change out the needles. Optionally, you can print versions of the base that can house eight magnets and/or include a flange to interface with the portafilter lugs. A little de-bossed label to indicate a given base's depth is included for easier identification.
For the non-printed things, you will need:
I printed mine with PLA. You may want to print the Base part with PETG.
Personally, the contact time with the hot basket/portafilter has been short enough that I have not had issues with PLA - however, PETG, with its higher glass transition temperature, would certainly have reduced risk of softening.
Settings:
The gears and needle holes require a good calibration (0.2mm XY print-in-place tolerance) and good quality filament!
Printed Parts:
Handle Options
The Handle is available in Small and Large. Which to use comes down to preference.
The pictured Umikot is fitted with a Small, which is good for small hands or those that want a delicate-operation feel (that is my personal preference, but go with what feels good for you!)
Base Options
The Base part is available in different versions for:
Pick the needle depth that fits your basket. The filenames include the depth (i.e. Umikot54 - Base 25mm Lug.stl). This is how deep the needles extend below the lip of the basket. See below for some common needle depths.
Common 54mm basket needle depths are:
Note: For the very best fit, measure the internal depth of your basket. The above are based on specifications and have not all been tested. Please let me know if these recommendations need adjustments!
Stand Options
Print the corresponding stand, either Lug or NoLug, depending on the base you choose.
The designed needle depth for the various base files assumes the needle length to be cut precisely. If anything, favor slightly short. You only need to cut to the lengths described below. The base you choose is what adjusts the effective needle depth.
The needles are likely harder than the cutting edges of most cheap flush cutters, so be prepared to dedicate them to the cause. I used a very inexpensive one from a multi-pack I got off of Amazon. Even better, use a proper, hardened cable cutter.
Be very careful to safely dispose of the cut ends of these needles!
First, cut 5 of your 10 needles to a total length of 65mm (35mm needle + 30mm handle):
Cut the remaining 5 needles to a total length of 55mm (25mm needle + 30mm handle):
To secure the needles in their places in the gears, give them a little bend, like in the above photo. This way they won't rattle around, but can still be removed if they ever need to be replaced.
This step is optional, particularly if your screw holes are quite tight. To make our lives a bit easier later, “tap” the holes with one of your M3 screws. Carefully screw them into each of the gears' holes, stopping when you feel the resistance noticeably increase (you've hit the bottom) and then remove the screw. Repeat for each of the 4 larger gears. You will need to hold the gears carefully to keep them from rotating while you do this. Be careful you do not get pinched!
Screw on your chosen base. You can change bases at any time, but be very careful when doing so when the needles are installed!
Be careful during this step - the trimmed needles are still thin and sharp! Place the assembly onto its stand at this point to keep the tips in a safe place. Gently insert each needle until it sits flush with the top of the gear. Do not force them! Give them a little jiggle if they are not quite lining up with the hole in the bottom.
See below for the needle pattern with respect to the different needle lengths:
Gently screw in 4 of the M3 screws to attach the spin ring. Fully tighten until they stop (the mechanism should be locked). Then back out 1 turn, which will align the gears vertically to the outer ring gear.
Then, do the same for the handle, but only back out ~¼ turn:
And that is it! If you chose the NoMagnet NoLug base or the Magnet NoLug base but your basket isn't very magnetic, you will need to hold Umikot down while turning the mechanism. Gently give it several rotations. At least 8 gives the pattern nearly full coverage, but I like to do as many as 12 - whatever gives you the best results!
The distribution must be done with the basket in a level position - otherwise, the grounds will tend towards whichever direction the basket is tilted.
Finally, remove Umikot, give the portafilter a tap to settle the grounds, tamp, pull, and enjoy your espresso!
Disclaimer: not all filaments, nor the 3D-printing process, are certified food safe. Use of this tool is at your own discretion.
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