Some custom parts and other mods for the SOVOL SH01 filament dryer (also badged under the brand Comgrow). I noticed there was a decent cavity towards the back of the box that's blocked off and designed this alternative insert to make that space available for desiccant.
Most of the things here will require you to first remove the stock insert.
My main goal with the custom insert was to open up some of the space in the back of the box that is blocked by the stock insert. There is a bunch of space there to place desiccant packs. Alternatively, you can use the desiccant box I designed to fit in that spot.
The fan shroud has a part with a slight L-shaped bend that will require supports to print correctly. I initially tried using supports generated in the slicer (I use Orca Slicer) but found they kept breaking on my printer. Instead, I created optional break-away supports that can be used instead. The placement allows for bridging to work correctly while still using a fairly small amount of filament. I've included a 3mf file with the insert and support loaded.
I used PETG-CF for mine thinking the rigidity would help prevent the insert from sagging. I think it's going to vary from filament to filament whether this is a good idea. To insert the filament rollers the bearings need to snap in place. My PETG-CF, while rigid, was also very brittle and one of the arms holding the bearings snapped off.
Regarding PLA, I found the heat plate on the bottom got over 80C when heating up. There's a small gap but I suspect most PLA will soften and eventually sag down with 2kg of spools sitting on it for hours. If you want to use PLA you should probably try a high temperature variety.
For the infill you'll want to use something that will aid in rigidity. I found that there wasn't really enough space for gyroid to do much and opted for Cubic.
The desiccant box is sloped to match the clearance for filament spools.
In the model viewer it will look like the inside of the cap is sealed. This is a 0.2mm layer that allows the slicer to bridge the top and allowing for the receiving threads to be printed. You'll just need to cut away the stray strands with a deburring blade or just scissors. The cap should be printed with the top facing down so no supports are needed.
This adds a closeable vent hole to the top of the cover. The vents allow humidity to escape without having to prop the lid up. You'll need to cut a 41mm hole to fit this in, which happens to also be the same diameter as the hole necessary for the independent temperature and humidity sensor mod. You may want to add additional vent holes on the sides of the lid.
Since this is at the top of the box and away from the heating element it should never see temperatures in excess of 50C so you can safely use PLA here.
The cap portion has a rotating print-in-place center. The outer lock ring is threaded to secure with the bottom portion that's fit through the hole from the inside of the lid. I've also included an optional seal you can print in TPU to help maintain a seal when closed.
The spacing of the spinning center has 0.2mm clearance so you'll need to have your printer tuned enough to handle that. You may need to flex the ring a little bit to break apart some contact points and let the middle spin freely.
The stock fan started developing a horrible grinding noise a few weeks after I bought it. I replaced it with this one that also seems to move air faster than the stock fan. I also didn't want to deal with more wiring in case I needed to replace the fan again so went ahead and put a 2-pin fan connector at the end of the existing wiring.
Get more accurate readings by installing an independent inexpensive circular temperature and humidity sensor. There are many sellers on Amazon and Aliexpress that sell these in various brandings. From Aliexpress they can be had for less than $2 each if you have the patience for overseas shipping.
You'll need to cut a 41mm hole (same size as the vent hole cover) and just pop the sensor in. You can use the same TPU seal to help seal any gaps.
I followed the instructions for this temperature accuracy upgrade but in the process accidentally tore one of the pins out of the thermistor and was forced to replace it. After some trial and error I determined that the existing thermistor is likely a 100 K Ohm. If you want to follow the instructions there; just be careful.
Alternatively, you can do what I ultimately did and unplug the current thermistor and buy a 100K thermistor in its place.
If you place the thermistor further away from the heat plate then the chamber can actually get close to the 50C maximum target.
TODO