GEAR Magnet(s)_._Print-in-Place_._Captive Bearing_

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GEAR Magnet(s)_._Print-in-Place_._Captive Bearing_

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Print Profile(4)

All
X1 Carbon
P1S
P1P
X1
X1E
A1
A1 mini

GEAR 0.2mmLayr,2wall,9%infl, SPINDLE 0.2mmLayr,4wall,30%infl
GEAR 0.2mmLayr,2wall,9%infl, SPINDLE 0.2mmLayr,4wall,30%infl
Designer
10.1 h
3 plates
5.0(3)

A1 Mini Profile__0.2mm layer, 2 walls, 9% infill
A1 Mini Profile__0.2mm layer, 2 walls, 9% infill
Designer
5.1 h
2 plates

Medium Replacement Shaft - Dowel
Medium Replacement Shaft - Dowel
1.1 h
1 plate

Medium Replacement Shaft - Screw
Medium Replacement Shaft - Screw
50 min
1 plate

Open in Bambu Studio
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Released

Description

  • No Supports.
  • Print-in-Place.
  • Very Durable. 
    • They've been thrown on the floor many times with only two breaks. 
  • Captive 608 Bearing (same size bearing as in a skateboard wheel).
  • Captive Ø8x5mm Magnets (or Ø8x2mm + Ø8x3mm stacked).
    • Bearings and magnets are captive to prevent choking hazards in case of part failure.
      • If you manage to break it, the center hub presents the greatest risk with a diameter of 19mm (.748") and thickness of 5mm (.197").
  • Designed to work on refrigerators with both flat or convex door panels.
  • Small, Medium, and Large gears.
    • Small gear requires Qty (1) bearing and Qty (2) magnets.
    • Medium gear requires Qty (1) bearing and Qty (3) magnets.
    • Large gear requires Qty (1) bearing and Qty (5) magnets.
  • Colored by layer to minimize color changes.

About:

I'm super pleased with how well these work!  The embedded bearings make them so satisfying to spin.  You can certainly use printed bearings… but I'd recommend using real bearings so they spin like butter.👌  My son (1 year old) plays with them for minutes at a time; gets bored; terrorizes the kitchen; then remembers the colorful spinning gears and runs (while yelling) back over to them.  

 

UPDATE: It's now been two weeks and he's still entertained with them!  Anyone who has a toddler can confirm that's a big deal.😉

COMING SOON: SNACK Dispenser add-on. See video below:

Note that there are a couple snacks under the fridge; I'm working on a solution to eject the snack out away from the fridge. 

I'll upload once that's resolved.

 

 

Instructions and Tips:

Each gear is divided into two objects: gear and spindle.  The spindle has a Honeycomb infill with 30% density and 4 walls; the gear has Adaptive Cubic with 9% density and 2 walls. 

 

Shown in the following image, I have it set to pause at layer 65 (assuming 0.2mm layer height) to press in a 608 bearing; support the print bed from the underside while pressing the bearing from the top (wear a glove if needed).

It will pause again at layer 101 to drop in magnets.  Depending on how snug the magnets fit, I recommend putting a drop of glue in the hole and let it set up before continuing the print (hardened steel nozzle pulls magnets out if they aren't good and snug.

 

It will pause again at layer 102; this is your opportunity to stop the print if your magnets are weak or if you plan to coat the bottom with any sort of fridge-protecting layer.

 

I've included “Pry Pockets” to make it easier to break the gear and spindle apart (see following images).  Work your way around and loosen it a bit at a time.

On a couple of them I had to use a scraper and carefully work it in toward the bearing.

I would next recommend slipping some sandpaper between the spindle base and the gear to smooth it up.  Place the smooth side against the back of the gear and hold it there; then rotate the spindle while pressing the spindle base against the gritty side of the sandpaper.

 

Note that the Small gear is “undercut” in order to interface with Medium and Large gears; here's a closeup:

 

Feedback is always welcome! 

 

ENJOY!

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Bill of Materials

Maker’s Supply Kits and Parts
List other parts
  • D8x5mm Round Magnets x 1: D8x5mm Round Magnets are recommended. Alternatively, you may stack a D8x2mm and D8x3mm magnet which are available from Maker's Supply.

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Comment & Rating (23)

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Where do you source your n45 magnets? I can find n35 magnets all over, but n45 8mm seems to be harder to find! The ones you linked in the maker store are n35
The designer has replied
1
Reply
https://www.u-polemag.com/product/disc-neodymium-magnet-n45-d8x5mm https://www.albmagnets.com/disc-magnets/4145-neodymium-disc-magnets-s-08-05-n.html Both of these linked are N45. I don't remember where I got them I just had a ton of them so that's why I picked the size I did. I there a size you'd recommend that are easier to find?
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Replying to @o.__ACe__.o :
According to my (one night of) research - N45s are only about 20% stronger then then N35s - so adding a few extra magnets instead of going for stronger ones would be more ideal. Added benefit is that it would work with the ones sold at bambu :) That way people can add extra weaker magnets or less stronger ones.
1
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Replying to @vong :
Thanks for the input! I'll add some more magnet pockets; it probably won't be till next week but I'll send you a note when it's done👌
1
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My toddler loves playing with this. The print was perfect not a single problem! But I bought 5x8mm Magnets like the description said and they were the wrong size. They were 5mm wide and 8mm in depth and did not fit into the captive holes. I had to buy 8x5mm magnets 8mm wide and 5mm in depth and glue them in place.
The designer has replied
2
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I'm so sorry I can't believe I typed that wrong!! I'll fix it tomorrow, thank you for making me aware! I'm glad your little one likes them! How many magnets did you buy? I can make a deeper version of the model if you don't have another use for them.
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Replying to @o.__ACe__.o :
no worries I'm sure I will find other projects I can use them with :)
0
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I’ve printed a ton of these for friends but I started having trouble with the middle size and magnets not fitting in. large and small sizes print perfect but the middle size is too small for the magnet now. any suggestions?
The designer has replied
1
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Thank you for bringing this to my attention! I found that the magnet pockets on the Medium Gear Spindle had a diameter of 8.2mm instead of 8.3mm like the Small and Large spindles. It's fixed now; I'm sorry for the headache!
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Replying to @o.__ACe__.o :
you are awesome. thank you
1
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This looks fantastic! Any issues with little fingers getting pinched? Unfortunately my fridge isn't magnetic. A magnetic blackboard might be my only option.
The designer has replied
1
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Thanks! It was a lot of work but I had a blast making them. My boy pinched a finger once but it was more of a "wow" than a "yow" haha. Everything is radiussed; no sharp corners. Do you have a magnetic dishwasher? They work pretty good on the floor too if you wanted to lay something magnetic on the floor/tabletop.
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This print is so fun! It will be amazing for our granddaughter. Did you figure out the snack dispenser?
The designer has replied
1
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Good I hope so! I have made so many versions of the snack dispenser and I am THIS CLOSE to perfecting it but haven't had a chance to work on it for a couple weeks; I hope to have it finished and posted early 2025.
1
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is there a way to make these but to screw on to a busy board?
The designer has replied
1
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I intend to make a version to accommodate screws but haven't gotten to it yet. In the meantime, you can deselect or delete the "spindles" when you prepare to print and only print the gears (still add the bearings). Then you could attach it to the wall or board using a lag bolt or M8 or 5/16" bolt. I'll be sure to ping you when I publish a new version hopefully by the end of the year.
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Very cool idea!
The designer has replied
1
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Thank you! Much appreciated!
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Awesome!
The designer has replied
1
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Thank you!!
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Print Profile
GEAR 0.2mmLayr,2wall,9%infl, SPINDLE 0.2mmLayr,4wall,30%infl
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Print Profile
GEAR 0.2mmLayr,2wall,9%infl, SPINDLE 0.2mmLayr,4wall,30%infl
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