I loved the Heavy Saber from 3D Printing World and so did the kids but the blades kept breaking and the hilt is a bit to big so I made my own to better fit the kids hands. Id recommend doing a few test prints of the blade by scaling Z to 20mm or 30mm.
Hilt is strongest with 4 perimeters and 30% to 50% infill, no supports, brim if poor adhesion. Heavy infill mainly need in the cap to help the bottom from blowing out when collapsing the blades.
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